T.T. KLEPPER
MOTORSPORT & METALWORKS
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Volvo 740 GT2860RS Turbo
Project: Fast Daily Driver with Turbo Upgrade
Customer Request | Goal: Torque-rich and responsive throughout the rev range
For this client, I performed a complete performance upgrade with the goal of creating a powerful and reliable daily driver, suitable for both street use and sporty driving. The client requested a car with plenty of punch across the entire rev range and was ultimately very pleased with the result.
Work Performed:
Standalone ECU Installation:
The original engine management system was replaced with a MaxxECU. This provides maximum control and tuning options. Highly recommended for anyone driving that dreadful LH2.4.
Custom Exhaust Manifold:
Designed for minimal backpressure and perfect placement of the turbo. The fit and flow are matched to the engine and turbo.
Turbo System:
Installation of a high-quality Speedshop Ter Stege GT2860RS turbo. This was chosen based on its fast spool and sufficient top-end capacity.
Intercooler & Pipework:
Custom intercooler and fully custom-made intercooler pipes in polished aluminum. Cleanly and functionally positioned with minimal pressure drop.
Full Stainless Steel Exhaust System:
In-house 3” stainless steel (304) exhaust system from turbo to bumper, with the perfect balance of flow, sound, and comfort.
Result:
A fast, torquey car that drives smoothly in everyday traffic but also delivers sporty performance when required. The combination of thoughtful design, high-quality components, and craftsmanship ensures reliability and driving pleasure.
Customer Satisfaction:
The customer was very enthusiastic about both the performance and the overall finish.













